Shark CB-3010 Betreibershandbuch

Tectronix Systems Inc., 9 - 18812 96 Ave, Surrey BC, Canada, V4N 3R1PH: +1 604-607-6028, FAX +1 604-607-6026 www.metal-shark.comMETALSHARK®2

10METAL SHARK® 2 Operator’s ManualSoftware Version 1.10a and higher

4. GettingStartedHere we provide an overview of the actions you have to take before starting to work with the metal detector METAL SHARK® 2 BD.1.R

12METAL SHARK® 2 Operator’s ManualSoftware Version 1.10a and higher

5. Introduction5.1. GeneralInformation5.1.1. Information about this ManualValidity: Metal detector type METAL SHARK® 2 BD BDManufacturer: CASSEL

5.1.4. Typographic ConventionsHere the different text formats are explained.Example TypeHistogram shows the last 232 signals and what they were about

5.2. ScopeofApplicationandQualication5.2.1. Normal UseThe Metal Detectors of the METAL SHARK® 2 BD series are solely designed for detecting for

5.2.4. Requirements for Operating StaffTo operate the Metal Detector METAL SHARK® 2 BD series no special knowledge of measuring technology, mechanica

6. TechnicalDescription6.1. MethodofOperationMETAL SHARK® BD Metal Detectors operate on the principle of inductance measurement, which is briey

6.3. TechnicalDataNominal voltage 110 – 240 V, 50 – 60 HzNominal power rating 100 VAExternal fuse min. 10A (slow blow), max. 16A (slow blow)External

6.4. MetalDetectorMETALSHARK®2BDThe metal detector METAL SHARK® 2 BD consists of at least two parts:y sensorhead, y controller and y optional

2METAL SHARK® 2 BD Operator’s ManualSoftware Version 1.10a and higher

20METAL SHARK® 2 BD Operator’s ManualSoftware Version 1.10a and higher

7. Transport7.1. Safety&ProtectionInstructionsDanger!Topreventdamagetothemachineandhazardousinjurieswhentransportingandinstallin

7.2. LiftingChoosesuitablehoistingequipment.Whenchoosinghoistingequipmentalwaysusepaddedcablesorstraps.Chainscouldleadtodamageoft

8. MechanicalInstallationThe following points require special attention during installation: y Metal-free zone y Consider a gap between product and

8.2. MinimumDistanceBetweenMotorandSensorHeadBetween motor and sensor head there must be a minimum distance of 1.5x aperture height. Oth-erwise

8.5. FeedofBeltThroughSensorHead y The detector is installed in the upper run of a conveyor belt. y The transport belt is fed through the detect

8.7. KeepConveyorBeltCleanThe transport belt must be kept absolutely clean. Even small metal particles and contamination could trigger a metal ala

8.9. IsolationofDrumsandShaftsAll drums and shafts have to be mounted one side isolated, for example using a plastic ange housing or plastic sle

28METAL SHARK® 2 BD Operator’s ManualSoftware Version 1.10a and higher

9. ElectricalInstallationHighVoltage!Only quali ed electricians are allowed to perform work inside of electrical cabi-nets.HighVoltage!Hazard o

3Software Version 1.10a and higherIndexIndex3. SafetyMessages...

9.1. TerminalsofPowerSupplyBoardInternal 0VDC+24V DCrelay K2 relay K1 Fuse AC 47-63Hz45 46 4748 49 50 L1 N PE PE 51 52

9.3. TerminalsontheMainboardTermi-nal#Name Ratings Function1 AIN10-10V DCAnalogue input, application specic (when METAL SHARK® BIG pba = „Matt h

9.4. WiringDiagramExamplesThis chapter shows two typical METAL SHARK® 2 wiring examples with CASSEL conveyor belt controls. The specific wiring dia

9.4.2. Belt Controls STR2 and STL2Caution!The sum of all +24 VDC loads must not exceed 400mA, including all loads connected to main-board (terminals

34METAL SHARK® 2 BD Operator’s ManualSoftware Version 1.10a and higher

35Software Version 1.10a and higherChapter 10 – Control Panel and Main Screens10. ControlPanelandMainScreens10.1. TheControlPanelThis chapter

36METAL SHARK® 2 Operator’s ManualSoftware Version 1.10a and higher10.2. TheMainScreensThe METAL SHARK® 2 has three graphic screen modes: y 2D plot

37Software Version 1.10a and higherChapter 10 – Control Panel and Main Screens10.2.1. The Bar Graph's Screen Elements Name of the currently c

38METAL SHARK® 2 Operator’s ManualSoftware Version 1.10a and higher10.2.2. The 2D Plot's Screen Elements Name of the currently chosen product.

39Software Version 1.10a and higherChapter 10 – Control Panel and Main Screens10.2.3. The Scope's Screen Elements Name of the currently chose

4METAL SHARK® 2 BD Operator’s ManualSoftware Version 1.10a and higher9.4. WiringDiagramExamples...

40METAL SHARK® 2 Operator’s ManualSoftware Version 1.10a and higher

11. InitialParameterSetup(alltypes,exceptBIGpba)After the mechanical and electrical installation you have to set up a few parameters. The step

42METAL SHARK® 2 Operator’s ManualSoftware Version 1.10a and higher

12. DailyOperationOverviewThis chapter explains what steps you have to take in the daily operation of the metal detector.Power onNO PRODUCT1OKTEAC

44METAL SHARK® 2 Operator’s ManualSoftware Version 1.10a and higher

11. DailyOperationYou always need these functions in the daily operation of the metal detector.11.1. PRODUCT–Select&EditExistingProductsS

11.2. TEST–CheckMetalDetector'sPerformanceStep Operation Screen1. Return to Main ScreenPress ESC to return to the main screen.2. Start TEST

11.3. TEACH–AddNewProductStep Operation Screen1. Return to Main ScreenPress ESC to return to the main screen.2. Start teach assistantPress TEACH

Step Operation Screen5. Select product charac-teristicsGo to PRODUCT IS... (D015). Press OK.Press +/- to choose the characteristic that describes

Step Operation Screen6. Select fre-quencyGo to FREQ. SELECT (D020). Press OK.Press +/- to select the desired frequency. Single-Frequency-Sensor: This

5Software Version 1.10a and higherIndex13.3. FACTORY MENU...

Step Operation Screen9. Feed products through sensorFeed product samples through the sensor. The number of products depends on what you have set up fo

11.4. OPTIMIZE–ImproveStability&SensitivityBelow two ways are described how to optimize the METAL SHARK® 2's sensitivity and stability.

Step Operation Screen5. Check result and adjustDue to increasing TOL. X all signals are in the range below 80%. All histograms are now green.Irregular

11.4.2. Optimize with the 2D Plot = product effect = tolerance range = teach area= PRODUCT Y TOL. Step Operation Screen1. Return to Main ScreenPress

Step Operation Screen3. Increase tolerance or press FREEZENow you have two options: Either you increase the tolerance (as described in the previ

11.4.2.1 Optimizewiththe2DPlot–SimpleFreezeStep Operation Screen1. Start Sim-ple FreezePress OK to start Simple Freeze Mode.Note: Please rea

11.4.2.2 Optimizewiththe2DPlot–AddtoTeachAreaStep Operation Screen1. Start Add to Teach AreaThis mode lets you modify and extend an exist-in

12. MENU–DailyOperationSetupPreset and automize the functions for the daily operation of the metal detector. Step Operation Screen1. Return to M

12.1.1. IFS/HACCP REPORTThe IFS/HACCP REPORT (A005) shows detailed information about the production. It consist of three parts that are described bel

12.1.2. METAL REPORTMETAL REPORT (A010) shows the same information like the IFS/HACCP REPORT - METAL plus two additional information. Press + to disp

6METAL SHARK® 2 BD Operator’s ManualSoftware Version 1.10a and higher

12.1.6. PRINTREPORT MENU ✔ Level 2Total 276 25 mVMetal 34 12 % 154.26°MENUEXITTESTIFS/HACCPPRODUCTMOZZARELLAOK5IFS/HACCP REPORTMETAL REPORT

12.2. TEST MENUTEST MENU ✔ Level 2Total 276 25 mVMetal 34 12 % 154.26°MENUEXITTESTIFS/HACCPPRODUCTMOZZARELLAOK5AUTO PVS TEST yesPVS FE mm0.

12.3. PASSWORD (MENU)PASSWORD ✔ Level 2Total 276 25 mVMetal 34 12 % 154.26°MENUEXITTESTIFS/HACCPPRODUCTMOZZARELLAOKPRODUCT-SELECT, TEST5OPE

12.4. PRODUCT MENUPRODUCT MENU ✔ Level 2Total 276 25 mVMetal 34 12 % 154.26°MENUEXITTESTIFS/HACCPPRODUCTMOZZARELLAOK5PRODUCT NR. 005PRODUCT

64METAL SHARK® 2 Operator’s ManualSoftware Version 1.10a and higher

13. MENU–GeneralSettingsThese settings adapt the METAL SHARK® 2 controller to hardware like pusher, conveyor, sensor head etc. 13.1. PRODUCT MENU

METAL CONTACT (D045)programs the function of the metal alarm outputs. pulseMetal alarm as a pulse with the duration DURATION ms. Use e.g. when pneumat

13.1.2. TEACH SETUPTEACH SETUP ✔ Level 3Total 276 25 mVMetal 34 12 % 154.26°MENUEXITTESTIFS/HACCPPRODUCTMOZZARELLAOK5SENSE MIN mV10TEACH SE

REMOTE PRODUCT (D100)yes: sets PRODUCT 0 – 20 remotely according input voltage 0-10V at terminal AIN1..Note:RefertoServiceManualfordetailedinfo

PRODUCT X TOL. (D125)adds a tolerance range around the product effect. The tolerance range prevents false alarms from irregular products. Increasing P

3. SafetyMessages3.1. SafetySymbolsandDenitionsIn this manual we use the following safety symbols. These symbols are supposed to draw the reade

AMPLIFICATION Y (D140)Refer to AMPLIFICATION X.ATTENUATION (D145)attenuates the signal received from the sensor head.Default: 1/1Values: 1/1, 1/3, 1/1

13.2. SYSTEM MENUSYSTEM MENU ✔ Level 3Total 276 25 mVMetal 34 12 % 154.26°MENUEXITTESTIFS/HACCPPRODUCTMOZZARELLAOK5SPEED mm/s300LANGUAGEENG

13.2.2. AUTOSPEED MENUAUTOSPEED MENU ✔ Level 3Total 276 25 mVMetal 34 12 % 154.26°MENUEXITTESTIFS/HACCPPRODUCTMOZZARELLAOK5AUTOSPEEDyes BEL

13.2.3. CIP MENUCIP MENU ✔ Level 3Total 276 25 mVMetal 34 12 % 154.26°MENUEXITTESTIFS/HACCPPRODUCTMOZZARELLAOK5CIP Reject s1CIP Normal s1CI

13.2.4. BRC MENUBRC MENU ✔ Level 3Total 276 25 mVMetal 34 12 % 154.26°MENUEXITTESTIFS/HACCPPRODUCTMOZZARELLAOK5REJECT CONFIRMnoBIN FULLnoLO

Terminals on SHARK mainboard corresponding to INPUT LINE 1 - INPUT LINE 8:INPUT LINE 1 = Terminal 9INPUT LINE 3 = Terminal 13INPUT LINE 5 = Termina

test no rejectHIGH: activates metal test mode (only with option: key switch). During test mode the conveyer is immidiately stopped when metal ist dete

Terminals on SHARK mainboard corresponding to OUTPUT LINE 1 - OUTPUT LINE 8:OUTPUT LINE 1 = Terminal 25OUTPUT LINE 3 = Terminal 29OUTPUT LINE 5 = T

13.2.6. FILTER MENUFILTER MENU ✔ Level 3Total 276 25 mVMetal 34 12 % 154.26°MENUEXITTESTIFS/HACCPPRODUCTMOZZARELLAOK5VIBRATION mV5VIBRATION

79Software Version 1.10a and higherChapter 13 – MENU – General Settings

Keep the oor at your place of work clean. Remove oil and obstructions immediately.Open ames and smoking are not allowed.Motor control equipment and

13.3. FACTORY MENUFACTORY MENU ✔ Level 4Total 276 25 mVMetal 34 12 % 154.26°MENUEXITTESTIFS/HACCPPRODUCTMOZZARELLAOK5SENSOR CALIB.✔UTILITIE

81Software Version 1.10a and higherChapter 14 – Trouble Shooting14. TroubleShooting14.1. ErrorMessagesMOZZARELLA5!ERRTEACHMENUTotal 276 344 m

82METAL SHARK® 2 BD Operator’s ManualSoftware Version 1.10a and higherError# ErrorText Cause Remedy ConrmationError 9:Keyboard y Key is jammed or k

83Software Version 1.10a and higherChapter 14 – Trouble Shooting14.3. ProblemSolving14.3.1. Problem: Still Considerable Metal Alarms After TEACHSo

84METAL SHARK® 2 BD Operator’s ManualSoftware Version 1.10a and higher

15. MaintenanceandRegularInspections15.1. MaintenanceThe metal detector is a sensitive measuring device which serves to protect other machinery f

86METAL SHARK® 2 Operator’s ManualSoftware Version 1.10a and higher

16. Annex16.1. Declarations16.1.1. CE - Declaration of ConformityThe producer CASSEL Messtechnik GmbHIn der Dehne 1037127 Dransfeld, Germanycertie

16.1.2. Declaration of ManufacturerThe producer CASSEL Messtechnik GmbHIn der Dehne 1037127 Dransfeld, Germanycerties herewith that the machines met

89Software Version 1.10a und höherParameterbogen METAL SHARK® 2Parameter ListMETALSHARK®2BD/Software Version1.10aProject: Date: Model:

3.3. SafetyInstructionsfortheMetalDetectorAttention!Smooth and safe running of METAL SHARK® BD Metal Detectors is only possible if the fol-lowi

90METAL SHARK® 2 BedienungsanleitungSoftware Version 1.10a und höherCode Name DescriptionRead/WriteSettingTEST MENU (✔ 2)B005 AUTO PVS TEST Performanc

91Software Version 1.10a und höherParameterbogen METAL SHARK® 2Code Name DescriptionRead/WriteSettingPRODUCT MENU  REJECT MENU (✔ 3)D035 DELAY mm Rej

92METAL SHARK® 2 BedienungsanleitungSoftware Version 1.10a und höherCode Name DescriptionRead/WriteSettingSYSTEM MENU (✔ 3)E005 SPEED mm/sSpeed of pro

93Software Version 1.10a und höherParameterbogen METAL SHARK® 2Code Name DescriptionRead/WriteSettingSYSTEM MENU  IN/OUT MENU (✔ 3)input omet/err re

94METAL SHARK® 2 Operator’s ManualSoftware Version 1.10a and higherCode Nom DescriptionLec-ture/Ecri-tureRéglageMENU USINE (✔ 3)MENU USINE  SENSOR CA

95Software Version 1.10a and higherAboutCASSELMesstechnikGmbHAs a manufacturer CASSEL is committed to highest quality standards. For more than ten